Winding and unwinding intelligent web guiding device

 

Web Guiding System introduction:

Web Guiding System (also called Web Guide Controller, Web Aligner System, Edge Position Controller, EPC) is a device in using sensor to detect the edge, print line, center of the web to keep the moving web at the right position. Web Guiding Systems are widely used for machineries in film, paper, rubber, textile, metal industries.ect.

 

Web guiding system is a closed-loop automatic control system composed of guiding controllers, guiding sensors, drivers, or guiding frames and other components. Guiding sensor detects position of material edges or lines, and this position information is converted into electrical signals and transmitted to guiding controller. Guiding controller compares signal with set position signal, outputs corresponding adjustment signal based on deviation, drives guiding electric actuator to perform guiding actions, and achieves purpose of correcting material offset.

Controller， Sensor and actuators model for web guide: Customers can choose according to actual materials and applications

Web guiding system application：

Web guiding controller

 

LPC-6 digital screen integrated web guiding controller

 

Product description:                            

Powerful performance: The system adopts a 32-bit ARM high-performance processor

Touch screen interface: Real time display of various operation statuses, more user-friendly

Easy to use: The main interface can complete operations, fully considering the convenience of operation

Intelligent PID: Self applicable PID program design, ensuring efficient and high-precision correction

Protection circuit: With comprehensive anti-interference technology, various electromagnetic interferences can be effectively eliminated

One machine with multiple functions: supporting edge alignment, centering, CCD line following edge tracking, and double-layer material tracking functions

Fully functional: suitable for various application scenarios - edge detection, centering, line following, and following correction. With comprehensive auxiliary functions

Stable quality: The system is equipped with built-in overcurrent, overvoltage, and overload protection functions, ensuring the long-term reliable operation of the correction system

External dimension and installation diagram： 

Electrical wiring diagram:

Product parameter

Control accuracy	Rated power	Web guiding load	Protection level	Ambient temperature	Work voltage	Air humidity
±0.1mm	240w	0~10 Ton	Ip67	-10~+60℃	24CDV	0~90%

Note: Above web guiding accuracy is an ideal state accuracy, and it is necessary to ensure good working conditions, including tension stability, guide roller balance, equipment strength, incoming material deviation, and guiding parameter settings.

 

Web guiding sensor

TUS2 ultrasonic web guiding sensor

Product Description:

Detection accuracy up to 0.01mm

Accurate signal detection and strong anti-interference ability

Equipped with environmental detection and correction functions

Various material edges can be detected

Customizable wide width sensors

Application:

Used for non-contact scanning of roll edges

Coil materials type	Transparent material	Opaque materials	Foil	Metal sheet	Paper	Photosensitive materials	Non-woven fabric	Textiles	Mesh fabric
Ultrasonic web guiding sensor	▇	▇	▇	▇	▇	▇

External dimension diagram：                   

 

Electrical wiring diagram：

 

Installation diagram： 

Product parameter

Detection range	Resolution ratio	Output signal	Power supply	U-shaped opening spacing	Working temperature range	Protection grade
6mm	0.01mm	0-5V	12VDC/0.1A	40mm	-10℃~+50℃	IP54

 

TIR2 infrared web guiding sensor

Product Description:

Detection accuracy up to 0.01mm

Accurate signal detection and strong anti-interference ability

Equipped with environmental detection and correction functions

Various material edges can be detected

Customizable wide width sensors

Application:

Used for non-contact scanning of roll edges

Coil materials type	Transp arent material	Photosen sitive materials	Opaque materials	Foil	Metal sheet	Paper	Non-woven fabric	Textiles	Mesh fabric
Infrared web guiding Sensor			▇	▇	▇	▇	▇	▇	▇

External dimension diagram：            

 

Electrical wiring diagram：

Installation diagram：                 

Product parameter

Detection range	Resolution ratio	Output signal	Power supply	U-shaped opening spacing	Working temperature range	Protection grade
8mm	0.01mm	0-5V	12VDC/0.1A	40mm	-10℃~+50℃	IP54

 

CCD sensors can be selected as needed:

 

CLS60 CCD web guiding sensor:

 

Product Description:

High-speed CCD sensor camera

One-click calibration, automatically identify and store target characteristics

Advanced algorithm ensures stable tracking and eliminates interference signals

Accurately identify low-contrast, reflective, holographic, and transparent materials

Laser-assisted positioning, real-time offset display

Target lost alarm output

Process parameter backup and recall

CLS80 Color CCD web guiding Sensor:

CLS80-1 integrated screen:                                                CLS80-2 Rotating Screen:

   

 

Product description:

High speed, high-resolution color CCD image sensor

Perform optical scanning using a CCD line or surface scanning camera,accurately identify low contrast, reflective, holographic, and transparent materials

Automatically adjust exposure to different environmental conditions

Overall or additional optical options

Real time image display, clear tracking effect at a glance

One click calibration, automatically identifying and storing target features

Advanced algorithms ensure stable tracking and eliminate interference signals

Backup and retrieval of process parameters

 

Web guiding driver

Model no	Route or distance （mm）	Maximum speed（mm/s）	Rated load（kg）	Applicable methods
ACT-80A	±40	35	600	Medium guide frame, winding and unwinding
ACT-80B	±40	35	1000	Medium guide frame, winding and unwinding
ACT-100-A	±50	50	1500	Large guide frame, winding and unwinding
ACT-150-A	±75	50	1500	Winding and unwinding
ACT-200-A	±100	50	2000	Winding and unwinding
ACT-100-B	±50	40	3500	Winding and unwinding
ACT-150-B	±75	40	3500	Winding and unwinding
ACT-200-B	±100	40	3500	Winding and unwinding
ACT-100-C	±50	36	5000	Winding and unwinding
ACT-150-C	±75	20	5000	Winding and unwinding
ACT-200-C	±100	30	5000	Winding and unwinding
ACT-150-D	±75	20	10000	Winding and unwinding
ACT-200-D	±100	20	10000	Winding and unwinding

 

ACT-80A/B driver external dimension diagram：

 

ACT-100/150/200-A driver external dimension diagram：

ACT-100/150/200-B driver external dimension diagram：

ACT-100/150/200-C driver external dimension diagram：

ACT-150-D driver external dimension diagram：

ACT-200-D driver external dimension diagram：