Overview of web cleaning System:
During production, processing, and transportation of materials and products, due to presence of static electricity on material surface, it may carry or adsorb fine dust, which affects quality of finished product. With continuous improvement of surface cleanliness requirements in various industries, removal of small impurities and dust is becoming increasingly important. Non contact surface cleaning has the advantages of non-contact, small equipment, low cost, low consumables, and easy implementation. In recent years, it has developed rapidly in various industries.
The research on the removal of micro dust has gradually begun to be valued in China in recent years. Early foreign products mainly came from Europe, America, and Japan, and were mainly applied in high-end film, high-end printing, displays, and other industries.
Surmach Industrial's research on micrometer level dust removal began in 2013 and is the earliest enterprise in China to develop and apply micrometer level dust removal products. After years of effort, the company has mastered the technology of air suspension oscillation dust removal, as well as medium and high pressure air vibration ultrasonic amplifiers.
The full range of products from Surmach Industry, including coils, sheets, edges, and shaped parts, have been extensively deployed in high-tech industries such as lithium batteries, photovoltaics, hydrogen energy, display screens, chips, semiconductors, circuit boards, and optical components in China; And traditional industries such as specialty paper, functional films, printing and packaging, high-end coating, and automotive leather.
Our web cleaning systems include the following product lines:
- Dry ultrasonic dust removal system (VUV, UVU, VUV): Curved surface, flat surface, edge, profiling
- Double sided suspended dust removal system (VPV, VUV, UVU): High-pressure air, ultrasonic
- High pressure cyclone dust removal system: conveying device, automatic loading and unloading (customized)
- Brush roller ultrasonic dust removal system
Comparision with other web cleaning products:
Other dust removal | Disadvantage | Advantage of surmach |
Negative pressure vacuum cleaning |
Low efficiency and poor dust removal effect |
High pressure oscillation and blowing of micro dust, negative pressure suction away |
Wind knife blowing dust |
Dust splashing, polluting the environment |
No dust overflow |
Ionic air blowing and suction |
No professional simulation, poor dust removal effect |
Micron level removal |
High pressure air blowing and suction |
Flow channel is not optimized, and the material is prone to scratches |
Air excited ultrasound |
Double sided suspension |
Flow channel is not optimized, and the material is prone to scratches |
Anti scratch patented device, flow channel simulation design |
Dry ultrasonic |
Short application time and single product |
Full range of ultrasonic products: medium and high pressure, single and double sided, curved and flat |