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Winding and unwinding intelligent web guiding device
Web Guiding System introduction:
Web Guiding System (also called Web Guide Controller, Web Aligner System, Edge Position Controller, EPC) is a device in using sensor to detect the edge, print line, center of the web to keep the moving web at the right position. Web Guiding Systems are widely used for machineries in film, paper, rubber, textile, metal industries.ect.
Web guiding system is a closed-loop automatic control system composed of guiding controllers, guiding sensors, drivers, or guiding frames and other components. Guiding sensor detects position of material edges or lines, and this position information is converted into electrical signals and transmitted to guiding controller. Guiding controller compares signal with set position signal, outputs corresponding adjustment signal based on deviation, drives guiding electric actuator to perform guiding actions, and achieves purpose of correcting material offset.
Controller， Sensor and actuators model for web guide: Customers can choose according to actual materials and applications
Web guiding system application：
Web guiding controller
LPC-6 digital screen integrated web guiding controller
Product description:
Powerful performance: The system adopts a 32-bit ARM high-performance processor
Touch screen interface: Real time display of various operation statuses, more user-friendly
Easy to use: The main interface can complete operations, fully considering the convenience of operation
Intelligent PID: Self applicable PID program design, ensuring efficient and high-precision correction
Protection circuit: With comprehensive anti-interference technology, various electromagnetic interferences can be effectively eliminated
One machine with multiple functions: supporting edge alignment, centering, CCD line following edge tracking, and double-layer material tracking functions
Fully functional: suitable for various application scenarios - edge detection, centering, line following, and following correction. With comprehensive auxiliary functions
Stable quality: The system is equipped with built-in overcurrent, overvoltage, and overload protection functions, ensuring the long-term reliable operation of the correction system
External dimension and installation diagram：
Electrical wiring diagram:
Product parameter
|
Control accuracy |
Rated power |
Web guiding load |
Protection level |
Ambient temperature |
Work voltage |
Air humidity |
|
±0.1mm |
240w |
0~10 Ton |
Ip67 |
-10~+60℃ |
24CDV |
0~90% |
Note: Above web guiding accuracy is an ideal state accuracy, and it is necessary to ensure good working conditions, including tension stability, guide roller balance, equipment strength, incoming material deviation, and guiding parameter settings.
Web guiding sensor
TUS2 ultrasonic web guiding sensor
Product Description:
Detection accuracy up to 0.01mm
Accurate signal detection and strong anti-interference ability
Equipped with environmental detection and correction functions
Various material edges can be detected
Customizable wide width sensors
Application:
Used for non-contact scanning of roll edges
|
Coil materials type |
Transparent material |
Opaque materials |
Foil |
Metal sheet |
Paper |
Photosensitive materials |
Non-woven fabric |
Textiles |
Mesh fabric |
|
Ultrasonic web guiding sensor |
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External dimension diagram：
Electrical wiring diagram：
Installation diagram：
Product parameter
|
Detection range |
Resolution ratio |
Output signal |
Power supply |
U-shaped opening spacing |
Working temperature range |
Protection grade |
|
6mm |
0.01mm |
0-5V |
12VDC/0.1A |
40mm |
-10℃~+50℃ |
IP54 |
TIR2 infrared web guiding sensor
Product Description:
Detection accuracy up to 0.01mm
Accurate signal detection and strong anti-interference ability
Equipped with environmental detection and correction functions
Various material edges can be detected
Customizable wide width sensors
Application:
Used for non-contact scanning of roll edges
|
Coil materials type |
Transp arent material |
Photosen sitive materials |
Opaque materials |
Foil |
Metal sheet |
Paper |
Non-woven fabric |
Textiles |
Mesh fabric |
|
Infrared web guiding Sensor |
|
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External dimension diagram：
Electrical wiring diagram：
Installation diagram：
Product parameter
|
Detection range |
Resolution ratio |
Output signal |
Power supply |
U-shaped opening spacing |
Working temperature range |
Protection grade |
|
8mm |
0.01mm |
0-5V |
12VDC/0.1A |
40mm |
-10℃~+50℃ |
IP54 |
Web guiding driver
|
Model no |
Route or distance （mm） |
Maximum speed（mm/s） |
Rated load（kg）
|
Applicable methods |
|
ACT-80A |
±40 |
35 |
600 |
Medium guide frame, winding and unwinding |
|
ACT-80B |
±40 |
35 |
1000 |
Medium guide frame, winding and unwinding |
|
ACT-100-A |
±50 |
50 |
1500 |
Large guide frame, winding and unwinding |
|
ACT-150-A |
±75 |
50 |
1500 |
Winding and unwinding |
|
ACT-200-A |
±100 |
50 |
2000 |
Winding and unwinding |
|
ACT-100-B |
±50 |
40 |
3500 |
Winding and unwinding |
|
ACT-150-B |
±75 |
40 |
3500 |
Winding and unwinding |
|
ACT-200-B |
±100 |
40 |
3500 |
Winding and unwinding |
|
ACT-100-C |
±50 |
36 |
5000 |
Winding and unwinding |
|
ACT-150-C |
±75 |
20 |
5000 |
Winding and unwinding |
|
ACT-200-C |
±100 |
30 |
5000 |
Winding and unwinding |
|
ACT-150-D |
±75 |
20 |
10000 |
Winding and unwinding |
|
ACT-200-D |
±100 |
20 |
10000 |
Winding and unwinding |
ACT-80A/B driver external dimension diagram：
ACT-100/150/200-A driver external dimension diagram：
ACT-100/150/200-B driver external dimension diagram：
ACT-100/150/200-C driver external dimension diagram：
ACT-150-D driver external dimension diagram：
ACT-200-D driver external dimension diagram：
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Tel: 13916766267
E-mail: sales@surmach.com
Address: No. 15 Shuanglouli Road, Suzhou Industrial Park,Suzhou,China
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